request a demo Contact us

COPRA® Roll Forming Software & Measurement Solutions

DR Engineering Solutions supplies specialised roll forming design, simulation, and quality control measurement solutions supporting accurate design, validated processes, and reliable production outcomes.
We are the authorised representative of data M Sheet Metal Solutions for Australia & New Zealand, providing COPRA® software and measurement systems used by roll formers worldwide to improve process reliability, reduce defects, and maintain consistent product quality.

Roll Forming Software Solutions

COPRA® RF picture licensed by data M under CC BY-ND.

COPRA® RF — Roll Forming Design Software

COPRA® RF Sections is tailor-made for the design and development of open as well as closed profile cross sections. It’s equally suited for simple as well as complex profiles. Together with the optional analysis modules and COPRA® RF Roll Design, roll formers have everything they need for consistent processing of high quality roll formed sections.

COPRA® FEA RF picture licensed by data M under CC BY-ND

COPRA ® FEA RF

COPRA® FEA RF is the world leading software solution for the simulation of Roll Forming processes. The program calculates the entire process including pre and post operations and screens for possible design errors. Through the intelligent interconnectedness of our COPRA® products, simulation results will be available for design review immediately. Due to our intelligent menus there is no need for a dedicated FEA specialist.

COPRA® WireRolling picture licensed by data M under CC BY-ND.

COPRA ® WireRolling

Our integrated solution for the wire rolling of profiles includes both the design software COPRA® RF WireRolling as well as the simulation tool COPRA® FEA RF, for the analysis and verification of your wire projects. The advantages of an integrated solution, consisting of both design as well as simulation tools, particularly arise in the production of complex profile wires with ever smaller cross sections. It allows virtual optimization of the forming process and roll tooling during the design stage.

Roll Forming Software Solutions

COPRA® RollScanner picture licensed by data M under CC BY-ND.

COPRA ® RollScanner

The COPRA® RollScanner is a high precision measuring device for the quality control of roll tools as well as an entry point towards a fully integrated Roll Management Solution.

COPRA® ProfileScan Desktop picture licensed by data M under CC BY-ND.

COPRA ® ProfileScan Desktop

To guarantee constant high quality of tubes and profiles for your customers, the products need to be constantly measured. The COPRA® ProfileScan system of data M represents an accurate and particularly cost-effective solution. Additionally, a full external view of the product cross section is possible due to our patented 360° measuring method.

Why Choose Our Software & Measurement Solutions

Why Choose Our Software & Measurement Solutions

COPRA® roll forming software and quality control measurement systems are designed specifically for roll forming applications, supporting the design, simulation, and verification of roll‑formed profiles and tooling.

These solutions are used to analyse forming behaviour, validate tooling concepts, and support consistent production quality in roll forming environments where accuracy and process control are essential.

Key reasons clients choose our solutions include:

  • Purpose‑built for roll forming
    Software and measurement systems developed specifically for roll forming design, simulation, and quality control.
  • Industry‑proven technology
    COPRA® solutions are used by roll formers and manufacturers worldwide across a wide range of profile types and production environments.
  • Supports both design and production
    Solutions cover the full lifecycle, from tooling design and simulation through to production verification and quality control.
  • Local expertise in Australia & New Zealand
    Supplied and supported locally through DR Engineering Solutions as the authorised data M representative.
  • Optional support, training, and consulting
    Products can be supplied standalone, with additional support available where required.

Optional Support & Training

Software and equipment can be supplied standalone.
Support, training, and consulting are available if required.

Industries We Work With

Manufacturing
Roll Forming & Tube Mills
Construction & Structural Steel
Mining & Heavy Industry
Automotive & Transport

Interested in Roll Forming Software or Measurement Solutions?

Contact our team to discuss COPRA® roll forming software, quality control measurement systems, or to request a demonstration tailored to your application.